Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration techniques, has helped to considerably enhance the product high quality of chilly rolling sheets for its steel industry consumer, by installing a FiltraMag+ from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual move technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics

The company had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was insufficient and important problems had been occurring with the quality of its finished products.
An ECL is used throughout the metal industry to assist clean and strip the floor of the metal sheet of rolling mud by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning chilly rolled steel than conventional cleansing processes, the instability of the chemical substances can and do trigger issues.
Reduced เกจวัดแรงดัน can offer a stage of safety within these circumstances, its effectiveness can be significantly decreased, resulting in contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless heavily saturated with dust particles and was suffering from an unstable PH level that mixed were leading to important rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ offers nice particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination downside. The effectivity of the filtration is determined by the magnetic materials sort, measurement of the magnet, magnetic power and in addition the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan

It is essential not solely to make use of the correct product for the method in question, but the greater degree of answer safety supplies extra advantages, together with prolonging the lifespan of the pump as properly as a discount in related costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this software inside the alkaline solution from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid in this utility, and it highlights the importance of selecting the right method of magnetic safety. Due to the nice particles circulating within the alkaline resolution, vital rusting was being created in the course of the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would considerably improve the problems that the enterprise was going through. By installing the Filtramag+, our shopper was instantly offered higher levels of safety in opposition to the damage that had been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and always see significant, positive results quickly after set up of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with materials that have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a results of the set up, the company is now not suffering from broken completed parts, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.


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