If the presence of flow in a piping system must be monitored, a calorimetric flow switch ? often known as a flow monitor ? is frequently used. But so how exactly does a calorimetric flow switch really work? The following post explains this in greater detail.
Calorimetric flow switches, which are often generally known as thermal flow monitors, use the physical laws of heat transport in flows. A distinction is basically made between two technical solutions: continuous and regulated heating.
Schematic illustration of a measuring probe for a calorimetric flow switch
Continuous heating
A flow switch which is based on the calorimetric measuring principle includes a measuring probe with two temperature sensors integrated into it (see illustration). One of the sensors is heated continuously using a built-in heating element (wire-wound) with a constant heating power and measures the temperature at the heating element. The next sensor determines the temperature of the medium in the pipe. Consequently, a temperature difference occurs between your two sensors, that is registered by the electronics. The bigger the flow velocity of the medium in the pipeline, small this temperature difference is. The basis for this is the cooling effect of flowing media. Quarrelsome in the medium, which are flowing past the probe tip, collect ?packages of heat? and transport them away. The more molecules flow past, the higher the cooling effect. The quantity of molecules passing by increases continuously with increasing flow velocity.
Regulated heating
The measuring probe is actually identical in design: There are two temperature sensors in the medium, among which is often heated. In this technical solution, the heating power is regulated so that the temperature difference between the two temperature sensors is kept constant throughout. Consequently, because the flow velocity increases, the heating power should be increased in order to keep the size of the temperature difference constant. Hurricane applied heating power is thus a direct measure of the flow velocity in the medium.
Note
Do you have further questions on the measuring principle behind the calorimetric flow switch or do you want help with selecting this type of product? In its portfolio, WIKA has a calorimetric flow switch for monitoring the flow of liquid media (model FSD-3). Your contact person will undoubtedly be happy to assist you to.