SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the subsequent era of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as again demonstrates its market management within the subject of intelligent and progressive options.
The identical applies to the other trade truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the only certainly one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services with ambition and passion. The pump producer combines its digital options with the traditional pump business to provide its customers more time for the essentials, reduce costs and simplify processes.
At the world fair for environmental technologies on the finish of May, worldwide commerce visitors will experience the premiere of a totally automated resolution with integrated Industry four.0 features. The current premium model range SCT AutoAdjust offers revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. at the second are a factor of the past in relation to maintenance. One click from a distant location and the stator is back in prime form. The range, which was developed on the premise of customer requirements, makes maintenance work a lot simpler and therefore helps to save lots of time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is elevated and maintenance times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep could be easily performed by one particular person. Suction or stress traces not have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the flow price is decreased because of wear and tear. The latest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally through various fieldbus techniques. Quick entry on website on the pump could be achieved through a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for course of optimization. All collected information is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering quickly. เกจวัดแรงดันสูง are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the working and upkeep instructions primarily based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive maintenance forecasting and identification of abnormal conditions. By combining completely different sensor information, rules can be created to set off alarms. For instance, a reduced move fee at elevated pump velocity in comparison with the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional process changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge additionally permits SEEPEX to make extra accurate life cycle predictions for each pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that mixes some nice advantages of two pump technologies to move highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal corporations, this various to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes in the type of a package unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be linked to the Connected Services of SEEPEX as an expansion.
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