Five explanations why force measurement is important

WIKA has been an internationally recognised partner for several measurement tasks for most decades. The product portfolio includes pressure, temperature, force and level measurement, together with flow measurement, calibration and SF6 gas solutions. In the next article, we would like to take a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of individuals and machinery
Protecting people from harm may be the highest priority in any workplace. Likewise, the machinery should remain undamaged so as to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for instance, this prevents heavy loads from falling. With construction machinery and robots, alternatively, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, next to sufficient reason for machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data is not enough. The right measured values are also required to be able to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control along with automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to lessen running costs. The bigger the quality of the measured data, the higher the data analysis. The look of a tool change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have been mentioned in the last section. Only through the optimal usage of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. In addition to reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With these, the contact force of the electrodes can be precisely monitored through the use of tension/compression force transducers. In this way, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can be achieved through saving time, for example, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The usage of force measurement in welding tongs ? as explained in the section above ? is an extremely good example of improving product quality along with saving materials. Force measurement supplies the right data for probably the most accurate process control. Therefore, machine tool wear is minimal. Furthermore, force measurement offers a great many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one way to save material. This also protects the environment. Furthermore, it is beneficial to know the (supporting) forces functioning on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this case, loads could be lifted further, yet accidents, e.g. because of slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, using force measurement offers many advantages in the area of quality assurance, which includes recently been touched upon. On the one hand, the machinery can be optimally controlled by registering the force. However, by recording the values, live together with saving them for later use, conclusions could be drawn for specific batches. In addition, probably the most precise force measuring instruments meet up with the highest requirements, for instance, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added Beaming : Exact measured values
Note
Further information on our portfolio of force measuring instruments are available on the WIKA website. There additionally, you will find home elevators our calibration service for force measuring instruments. Furthermore, our brochure on force measurement: ?Force measurement is a matter of trust? is also available. Would you like to buy force transducers? Inside our WIKA online store you?ll find some of our standard versions. In case you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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