A twenty-fold increase in manufacturing was the aim of the Croatian car cosmetics firm Alfa Car. To achieve this, the complete production cycle, housed in a new production plant, was automated. Festo equipped a whole solution for greater than 200 course of valves – including project management.
เครื่องมือที่ใช้วัดความดันโลหิต of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of car beauty merchandise. This requires complicated course of automation options. The Croatian car cosmetics company Alfa Car has taken an enormous step into the long run: whereas building a model new production plant, the complete manufacturing cycle was totally automated, from the uncooked materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A variety of totally different substances are stored, transported, blended and bottled in the production plant.
Customised full answer
To handle the problem, the company labored along with the system integrator Arp Lučko and Festo. It can be Festo’s function to project manage the automation of the process valves. To guarantee fast integration into the model new system and maximum reliability sooner or later manufacturing course of, customised complete solutions have been equipped that cover the complete vary, from the method valve units to the valve terminals. When selecting the required elements, explicit attention had to be paid to the potentially explosive environment.
Reliability counts
The communication between a massive number of different automated ball valves and the model new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a dependable resolution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from completely different manufacturers can be totally automated in this way. Using a single supply for the ball valve resolution took the stress off each Alfa Car and Arp Lučko when it got here to designing and putting in the brand new system. The in depth coordination of the assorted course of valve suppliers, which Festo handled as a part of its project management transient, also made the challenge easier.
Automated process valves ensure dependable distribution of the substances within the numerous process steps.
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