KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly enhance the product quality of chilly rolling sheets for its steel industry client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was insufficient and vital problems had been occurring with the standard of its finished products.
An ECL is used within the metal trade to help clean and strip the floor of the steel sheet of rolling dust by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning chilly rolled metal than typical cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of protection within these circumstances, its effectiveness may be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline solution was still heavily saturated with mud particles and was suffering from an unstable PH level that combined had been resulting in vital rusting through the process resulting in scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t assured to solve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic material kind, measurement of the magnet, magnetic power and likewise the fluid flow dynamics. เกจ์วัดแรงดันน้ำมันเครื่อง or minimal publicity to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not only to make use of the correct product for the method in question, but the greater stage of resolution protection supplies extra benefits, including prolonging the lifespan of the pump as well as a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this application inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fine mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid on this software, and it highlights the importance of choosing the correct technique of magnetic safety. Due to the fine particles circulating within the alkaline answer, significant rusting was being created during the ECL course of that was causing harm to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capacity to take away even the finest particles from fluids would considerably enhance the problems that the business was facing. By installing the Filtramag+, our consumer was instantly offered greater ranges of protection against the harm that have been being brought on by the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see significant, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with supplies that have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross by way of the filter.
As a results of the set up, the company is not affected by broken completed components, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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