Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the customer wanted to increase water temperatures from 90° C to 140° C. However, there have been issues that the present pump may not have the ability to ship this requirement. pressure gauge หน้าปัด 4 นิ้ว have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is considered one of a quantity of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no maintenance interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh conditions and with no regular upkeep over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the desired enchancment in efficiency, saving the shopper the cost and misplaced production time that could be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to confirm that the nozzle loads would face up to the desired temperature improve. As a result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really pleased with the outcome of the SAGD pump upgrade. It has not solely achieved the specified production improve for the shopper, but additionally provided a extra sustainable and cost-effective answer than total pump replacement. Using modern engineering and evaluation, we’ve been in a place to give the present pump a new lease of life and ensure it’ll continue to carry out properly for lots of extra years.”
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