Celeros Flow Technology injects new life into forty year previous SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high stress, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this project, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there have been issues that the present pump may not have the power to deliver this requirement. Nozzle loads had been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. เกจวัดแรงดันราคา engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been no maintenance interventions for many years – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh situations and with no common upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul might achieve the specified improvement in efficiency, saving the client the price and lost manufacturing time that may be associated with sourcing and putting in a new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to verify that the nozzle hundreds would withstand the specified temperature enhance. As a end result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump upgrade. It has not only achieved the desired production increase for the shopper, but additionally provided a extra sustainable and cost-effective solution than complete pump alternative. Using modern engineering and evaluation, we have been able to give the existing pump a brand new lease of life and guarantee it’s going to proceed to carry out properly for lots of more years.”

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