A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief within the field of air, nitrogen, power, flow (pumps), steam boiler and lighting solutions, lately took a bold determination which has modified the greatest way its buyer – and Rand Air – will method future hires of an identical nature.
Working in the petrochemical sector requires critical attention to detail, with absolute safety always imperative. When Rand-Air was approached by a long-standing buyer on this sector for gear to clear a sulfuric acid pipeline certain for decommissioning, they approached the duty at hand in an innovative and agile manner, developing with a different solution from those beforehand utilized.
“The venture undertaken was uncommon by nature. Our customer required using an air compressor which might carry out optimally in a high-risk, unstable environment. We subsequently decided that this specific venture demanded a recent answer – and a departure from the greatest way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical business gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether it’s water or oil – due to its excessive volatility. Contaminants may cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off challenge. Rand-Air due to this fact took the choice to go along with the Class zero oil-free compressor as a end result of its production of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to make certain that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus forty levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had at all times used nitrogen to clear their pipelines. By offering the Class zero oil-free air resolution, Rand-Air was capable of prove that this was the higher solution on this case: capable of offer a extra environment friendly answer in a shorter time, and with significantly much less potential contamination or safety threat.
Ultimate efficiency with multiple makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated 5 day compressor rent, was completed in only one. This unbelievable achievement additional highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, 4 extra initiatives occurred during the course of the year, and one other is ready for October.
“Efficiency and air purity are the explanation that this particular compressor is the best and most viable resolution for clearing pipelines,” says Lake. เครื่องมือที่ใช้วัดความดันคือ employed by the client this yr embrace the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are in a place to be effective over super distances. For example, a number of the pipeline tasks have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which affects the circulate. It is important that air is pumped into the tanks at under four Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers normally only rent them for instrumentation, fermentation and aerating containers which are normal uses for these machines.
According to Lake, the reality that these compressors may additionally be used in applications such as clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to transferring an eighty ton transformer, due to its capacity to blow up industrial pillows that are then placed underneath the heavy transformer and floated,” she remarks.
All different capabilities apart, the most compelling cause for the rent of the Class 0 oil-free compressor was because of its ability to provide clear, pure, contaminant-free dry air.
Making pressure gauge ด้าน ดูด -Air attributes its excessive degree of buyer success and repeat business to an around-the-clock service and strong group effort: “We have made ourselves indispensable to so many purchasers, as a outcome of our extremely high standards and substantial trade experience. Whenever there’s a need for rental gear, clients insist on using our solutions and companies – due to our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in many industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective solutions to customer’s operational wants.
“We are a staff which works together and helps one another irrespective of the duty. Our technicians and employees are on name 24/7 to make sure customer service and help. We will at all times be prepared to go above and beyond for a customer, looking at their problems from contemporary angles, to find them the best answer attainable – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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